Brewgrrrl said:
Oh, if only I was making giant vats of delicious wine that would make such a "not recommended for re-use" filter make sense... (sigh)... Obviously, I need to get some bigger fermenters...
If you want to re-use the filters, the PP and PES filters may be re-used after proper cleaning and drying. They are pricey, but with re-use figured in they wouldn't be that bad. Below is some information on cleaning:
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Absolute vs High Efficiency vs Nominal
In practical terms, Absolute means all particulates below a specified size are removed. In quantitative terms, most mfgs employ the standard of >99.98% efficiency. PES cartridges exceed this standard. High Efficiency is typically reserved for filters of >90% efficiency. Nominal filters are typically 60-90% efficient.
What is
BETA? Beta is simply another means of expressing efficiency. A filter of 99% efficiency allows 1 particulate out of 100 to pass. The Beta = 100. A filter of 99.98% efficiency lets 2 in 10,000 pass ( or 1 in 5000). Beta = 5000. So Absolute filters have Beta > 5000.</TD></TR></T></T></T></T></T></T></T></T></TABLE>
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<DIV align=center></TD>
<TD>
<DIV align=center>pH</TD>
<TD>
<DIV align=center>max operating differential pressure
for wine/beer </TD>
<TD>
<DIV align=center>Max working temp </TD>
<TD>
<DIV align=center>Flow Rate
10" cartridge </TD>
<TD>
<DIV align=center>Number of Sterilizations</TD>
<TD>
<DIV align=center>filter area
10" cartridge </TD>
<TD>
<DIV align=center>Minimum Bubble Point (psid)</TD></TR>
<TR>
<TD>
<DIV align=center>PES 0.22 micron</TD>
<TD>
<DIV align=center>1-13</TD>
<TD>
<DIV align=center>30 psid </TD>
<TD>
<DIV align=center><140° F</TD>
<TD>
<DIV align=center>
9 GPM @ 3 psid </TD>
<TD>
<DIV align=center>≥15 times </TD>
<TD>
<DIV align=center>≥0.65 m2 </TD>
<TD>
<DIV align=center>≥50</TD></TR>
<TR>
<TD>
<DIV align=center>PES 0.45 micron</TD>
<TD>
<DIV align=center>1-13</TD>
<TD>
<DIV align=center>30 psid </TD>
<TD>
<DIV align=center><140° F</TD>
<TD>15 GPM @ 3 psid </TD>
<TD>
<DIV align=center>≥15 times </TD>
<TD>
<DIV align=center>≥0.65 m2</TD>
<TD>
<DIV align=center>≥34</TD></TR>
<TR>
<TD>
<DIV align=center>PES 0.65 micron</TD>
<TD>
<DIV align=center>1-13</TD>
<TD>
<DIV align=center>30 psid </TD>
<TD>
<DIV align=center><140° F</TD>
<TD>17 GPM @ 3 psid </TD>
<TD>
<DIV align=center>≥15 times </TD>
<TD>
<DIV align=center>≥0.65 m2</TD>
<TD>
<DIV align=center>≥26</TD></TR>
<TR>
<TD>
<DIV align=center>PP 0.22 micron</TD>
<TD>
<DIV align=center>1-14</TD>
<TD>
<DIV align=center>30 psid </TD>
<TD>
<DIV align=center><140° F</TD>
<TD>
4 GPM @ 4 psid </TD>
<TD>
<DIV align=center>≥15 times </TD>
<TD>
<DIV align=center>≥0.6 m2</TD>
<TD>
<DIV align=center>--</TD></TR>
<TR>
<TD>
<DIV align=center>PP 0.45 micron</TD>
<TD>
<DIV align=center>1-14</TD>
<TD>
<DIV align=center>30 psid </TD>
<TD>
<DIV align=center><140° F</TD>
<TD>
<DIV align=center>5 GPM @ 2 psid </TD>
<TD>
<DIV align=center>≥15 times </TD>
<TD>
<DIV align=center>≥0.6 m2</TD>
<TD>
<DIV align=center>--</TD></TR>
<TR>
<TD>
<DIV align=center>PP 1 micron</TD>
<TD>
<DIV align=center>1-14</TD>
<TD>
<DIV align=center>30 psid </TD>
<TD>
<DIV align=center><140° F</TD>
<TD>
<DIV align=center>14 GPM @ 1.5 psid </TD>
<TD>
<DIV align=center>≥15 times </TD>
<TD>
<DIV align=center>≥0.6 m2</TD>
<TD>
<DIV align=center>--</TD></TR>
<TR>
<TD>
<DIV align=center>PP 5 micron</TD>
<TD>
<DIV align=center>1-14</TD>
<TD>
<DIV align=center>30 psid </TD>
<TD>
<DIV align=center><140° F</TD>
<TD>
<DIV align=center>20 GPM @ 1.5 psid </TD>
<TD>
<DIV align=center>≥15 times </TD>
<TD>
<DIV align=center>≥0.6 m2</TD>
<TD>
<DIV align=center>--</TD></TR>
<TR>
<TD>
<DIV align=center>PP 10 micron</TD>
<TD>
<DIV align=center>1-14</TD>
<TD>
<DIV align=center>30 psid </TD>
<TD>
<DIV align=center><140° F</TD>
<TD>
<DIV align=center>--</TD>
<TD>
<DIV align=center>≥15 times </TD>
<TD>
<DIV align=center>≥0.6 m2</TD>
<TD>
<DIV align=center>--</TD></TR>
<TR>
<TD></TD>
<TD></TD>
<TD></TD>
<TD>
</TD>
<TD>
<DIV align=center>complete
PES flow/pressure
<a href="http://www.stpats.com/manuals/PPflowrate.pdf" target="_blank">PP flow/pressure
</A>1 Gallon = 3.77 liters
.01 MPa = 1.45 psi </TD>
<TD></TD>
<TD></TD>
<TD>
<DIV align=center>psid = pounds per square inch differential
the difference in the inlet and outlet pressure </TD></TR></T></T></T></T></T></T></T></T></TABLE>
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PES Cartridges
<UL>
<LI>Integrity tested
<LI>No binders or adhesives used in production (hot-welded)
<LI>Each filter is washed with ultrapure water
<LI>Cleaning procedure below:
Do NOT backwash (reverse flow) PES filters
<LI>Maximum Differential Pressure: Foward 60 psid at 25° C.
Do not reverse flow PES cartridges.
The maximum differential pressure decreases with increasing temperature. </LI>[/list]
Immediately prior to use, rinse with sanitizer solution.</TD>
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PP High Efficiency Cartridges
<UL>
<LI>Integrity tested
<LI>No binders or adhesives used in production (hot-welded)
<LI>0.22 and 0.45 micron are washed with ultrapure water
<LI>Cleaning procedure is the same as PES, except reverse flow is okay with PP cartridges.
<LI>Maximum Differential Pressure: Forward 60 psid at 140° F
Reverse 30 psid at 140° F
The maximum differential pressure decreases with increasing temperature. </LI>[/list]</TD>
<TD vAlign=top width="26%">
Materials of contruction
PES
Media: Polyethersulfone
Support and Housing: Polypropylene
O-rings: Silicone
PP
Media: Polypropylene
Support and Housing: Polypropylene
O-rings: Silicone</TD></TR>
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Maximum Differential Pressure vs Operating Differential Pressure
Maximum Operating Differential Pressure depends upon the product. The maximum differential pressure for wine/beer (or other products with suspended particles) is 30 psid. The maximum differential pressure of 60 psid applies to applications such as water sterilization, in which the water does not have suspended particles. </TD></TR>
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Cleaning PES cartridges
Do NOT backwash (reverse flow) PES filters
Procedure 1. This procedure does not involve caustic or acid.
a)Forward flow with cold water for 5 minutes to remove product.
b)Forward flow with hot water (175° F) for 5 minutes.
c)Now recirculate with hot water for 15-30 minutes. Leave hot water in unit overnight.
d)Rinse with hot water for 2 minutest the next morning.
f) Air-dry cartridge and store in open to avoid mold growth. You can store the cartridge in the filter housing, but be sure to open the valves so air can penetrate.
Cleaning solutions should be filtered. Flow rate ~ 4 GPM per 10" cartridge.
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If Procedure 1 is not effective, this procedure may be used.
Caustic is dangerous. Wear rubber gloves, boots, safety glasses and apron.
Procedure 2. Hot cautic cleaning
a)Forward flow with cold water for 10 minutes to remove product
b)Forward flow with hot caustic solution (140°-150° F) for 30 minutes. (1% NaOH). This is recirculation but discard the first gallon or so.
c)Forward flow (recirculate) with acid solution for 5 minutes. Any weak acid is suitable including vinegar.
d)Forward flow with cold water for 30 minutes. Do not recirculate in this step. You must be certain that all caustic and acid is removed.
f) Air-dry cartridge and store in open to avoid mold growth. You can store the cartridge in the filter housing, but be sure to open the valves so air can penetrate.
Cleaning solutions should be filtered.
Flow rate should be 4 GPM/10" cartridge for hot caustic. 4-10 GPM/10" cartridge for cold water and acid solution.
Procedure 3. Alternative cleaning procedure using cold caustic:
a)Forward flow with cold water for 10 minutes to remove product
b)Soak overnight--up to 12 hours-- in caustic solution (1% NaOH)
c)Soak in acid solution for one hour (any weak acid including vinegar)
d)Forward flow with cold water for 30 minutes. Do not recirculate. You must be certain to remove all caustic and acid.
f) Air-dry cartridge and store in open to avoid mold growth. You can store the cartridge in the filter housing, but be sure to open the valves so air can penetrate.
Cleaning solutions should be filtered.
Flow rates should be 4-10 GPM/10" cartridge.</TD>
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Cleaning PP cartridges
The cleaning procedure for PP cartridges is the same except you can reverse flow through PP cartridges. Be careful not to exceed the maximum pressure for reverse flow.
</TD></TR>
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Inserting Filter Cartridges
Lubricate the orings before inserting into housing. Food grade silicone spray or even water will work well.</TD></TR></T></T></T></T></T></T></T></T></TABLE>
These are the ones I use for down to 1 micron. I have one rated at .35 microns that is pleated polyester and is about $15 each, but haven't used it yet. The others are cheap enough that if I filter several carboys at a time, it isn't worth trying to clean for me because of time involved versus cost - about $4-5 each.
http://www.filtersfast.com/Polydepth-Filter-Series.pdf
http://www.filtersfast.com/Polydepth-Filter-Series.pdfhttp://www.filtersfast.com/Pentek-PD-1-934-Sediment-Filter.asp
http://www.filtersfast.com/Pentek-150071-clear-filter-housing.asp
http://www.filtersfast.com/Pentek-WPD-110-water-filters.asp
Here is a membrane filter that fits the same housing (Pentek 3G) as used for the above that filters to .15 microns- but it is $100 each, but could be cleaned.
http://www.filtersfast.com/Pentek-MG-10T-Filter-Membrane-Cartridge.asp
Here is another source of Pleated Polypropylene filters and also PES filters(membrane) that fit standard DOE housings (double open ended).
http://www.filtersource.com/store/listCategoriesAndProducts.asp?idCategory=26