Dan, not sure if the larger ones are just for screw caps. I have a few batches of bottles that are very thick on top and the smaller pvc's wont fit them so I have to but the large ones for them. I do recall having that exact problem with the heat gun on a lot of capsules, dont quite remember the color as it was a long time ago. I have not had tat problem since, just a few where if you leave it topped up in the machine the tops would burn exposing the top of the bottle bit Ive learned that you only need hit the top for a split second like as fast as you can hit the top to pull it back. that ensures that the capsule is all the way on before it starts to shrink.