Thanks, Mike. I racked two batches today. I used a new 5 micron filter -- all I have at this point, and being in Ireland I don't think I can get ones that fit the US cartridge. Well, I started to, at any rate. With your post in mind, I watched the cartridge as I began to filter. At only about 3 inches depth I had wine flowing out of the output. I cranked the filter down until the metal bracket started warping. I tightened the nipples and I have teflon tape on the threads. I used all of the parts from Steve's site. The O-ring looks good and I cleaned the mating surfaces. I have a bit of O-ring compound left on the O-ring -- but my tube of it is back in Florida so I couldn't add more.
Since the liquid is being drawn up the center, I think the only place that a liquid could be bypassing the filter is at the bottom where the filter is compressed against the bottom of the housing which would speak to the filter not being cranked tightly enough (and considering how darned hard it is to get back off, it is on pretty tightly). I don't see how leaks anywhere else could be causing an issue. Air bubbles in the wine, yes. Inadequate filtration, no. If I'm missing something, please let me know!
At any rate, as soon as I saw the flow come out so early I gave it up as a bad job and pulled the filter out of the equation. I was just taking the wines (two batches) off the sediment after fining, so I'll let them go another week before I bottle (I'm back to the US for 9 months in ten days, so not much more I can do).
And to Steve's point, which I addressed in my last post, either a 5 micron filter filters yeast, or it doesn't. If it doesn't, why bother with it on a red unless you are trying to get bits of grape skin, etc, out of the wine?
Thanks much for your help!